响应面法和BP神经网络在烟叶拉力测定中的应用

    Application of Response Surface Method and BP Neural Network in the Determination of Tobacco Leaves Tensile Force

    • 摘要:
      目的 烟叶拉力是烟叶物理特性之一,反映烟叶的耐加工性,对烟叶拉力特性进行研究可为烟叶打叶复烤参数设置提供参考,进一步提高烟叶加工的经济效益。
      方法 为提高质构仪测定烟叶拉力的稳定性和准确性,利用Box-Behnken原理设计三因素三水平参数,应用响应面法分析各参数对结果变异系数的影响,得到烟叶拉力测定的最优参数组合。研究含水率对烟叶拉力的影响,进一步建立烟叶含水率X-拉力Y的BP神经网络预测模型。
      结果 响应面法分析结果显示,拉力变异系数受样品宽度的影响极显著,受测试速率影响显著,受触发力影响不明显,拉力测定的最优参数组合为样品宽度10 mm、测试速率0.5 mm/s、触发力0.1 N,以此参数测定拉力的变异系数显著下降为13.8%。烟叶的抗张强度随含水率的增大呈先增大后减小趋势,景东C3F含水率为18.41% 时的抗张强度最大、为0.456 N/mm,景东C1F含水率为18.46% 时抗张强度仅为0.288 N/mm;红河C3F、普洱C3F含水率分别为20.64%、18.47% 时的最大抗张强度分别为0.447、0.310 N/mm;不同地区、等级烟叶的拉力存在差异。建立的烟叶含水率X-拉力Y BP神经网络预测模型,预测值与真实值吻合度较高,均方误差MSE为0.04761,均方根误差RMSE为0.2182。
      结论 响应面分析法可用于分析烟叶拉力测定参数对结果的影响,优化后的结果稳定性提高;不同地区、等级烟叶的拉力差异显著,并且随含水率增大呈先增大后减小变化,可根据该规律选择合适的含水率,使烟叶耐加工性最佳;建立的BP神经网络模型的预测值误差较小、精度较好,可用于对烟叶拉力的预测。

       

      Abstract:
      Objective The tensile force of tobacco leaves is one of the physical characteristics of tobacco leaves, which reflects the processing resistance of tobacco leaves. Studying the tensile force characteristics of tobacco leaves can provide reference for the setting of processing parameters of threshing and redrying tobacco leaves, and further improve the economic benefits of tobacco processing.
      Method In order to improve the stability and accuracy of measuring the tensile force of tobacco leaves by texture analyzer, three factors and three levels parameters were designed by Box-Behnken principle, and the influence of each parameter on the coefficient of variation of the results was analyzed by response surface method, and the optimal parameter combination for measuring the tensile force was obtained. The effect of moisture content on tobacco leaf tension was studied. Further, the BP neural network prediction model of moisture content X- tension Y of tobacco leaves was established.
      Result The analysis results of response surface method show that it can be seen that the sample width has a significant influence on the coefficient of variation of tensile force, and the test rate has a significant influence, but the trigger force has no obvious influence. The optimal parameter combination was obtained: the sample width was 10 mm, the test rate was 0.5 mm/s, the trigger force was 0.1 N. The coefficient of variation of the tensile force measured by these parameters decreased significantly to 13.8%. With the increase of moisture content, the tensile strength of tobacco leaves first increased and then decreased. When the moisture content of Jingdong C3F was 18.41%, the tensile strength reached the maximum, which was 0.456 N/mm. The tensile strength of Jingdong C1F was only 0.288 N/mm, when the moisture content was 18.46%. When the moisture content of Honghe C3F and Pu 'er C3F were 20.64% and 18.47%, the maximum tensile strength were 0.447 N/mm and 0.310 N/mm respectively. There are differences in the tension of tobacco leaves in different regions and grades. The BP neural network prediction model of moisture content X- tension Y of tobacco leaves was established. The predicted value was in good agreement with the real value, with the mean square error MSE of 0.04761 and the root mean square error RMSE of 0.2182.
      Conclusion Response surface analysis can be used to analyze the influence of parameters on the results of tobacco tensile test, and the stability of the results is improved after the parameters are optimized. The tensile force of tobacco leaves in different regions and grades is significantly different, and it first increases and then decreases with the increase of moisture content. According to this law, the appropriate moisture content can be selected to make tobacco leaves have the best processing resistance. The established BP neural network model has small error and good accuracy, and can be used to predict the tensile force of tobacco leaves.

       

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