蛹虫草固态发酵杜仲的工艺优化
Optimization of process parameters under solid state fermentation using Eucommiae cortex as medicinal substrate by Cordyceps militaris( L.) Link
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摘要: 为提高蛹虫草转化杜仲发酵产物中虫草素和松脂醇二葡萄糖苷的产量,并获得最优发酵条件,在预试验的基础上,通过Plackett-Burman 实验,对培养基中虫草素和松脂醇二葡萄糖苷进行评价,筛选出显著因素,并通过最陡爬坡实验进一步确定较优组合,最后应用Box-Benhnken 试验设计确定最优发酵条件。Plackett-Burman 实验结果表明,添料(杜仲粉)量、培养时间、硫酸铵对蛹虫草转化杜仲固体培养具显著性影响;经响应面法优化后最佳培养基组成及发酵条件为:维生素E 4 g/kg,葡萄糖4 g/kg,硫酸铵8g/kg,初始pH8,添料(杜仲粉)量27%,接种量40%,培养温度25℃,培养时间18 d,优化后,虫草素和松脂醇二葡萄糖苷固体发酵单位产量分别达2.92、90.03 μg/g,比优化前分别提高60.44%、52.90%,表明蛹虫草菌株B1 528 能以杜仲为药性基质成分进行固体发酵,并影响主要活性成分的含量;响应面法用于蛹虫草转化杜仲的固体发酵优化效果显著。Abstract: The yields of pinoresinol diglucoside( PDG) and cordycepin in the fermentation products using Eucommiae cortex as medicinal substrate by Cordyceps militaris( L.) Link. were improved,and optimal conditions for fermentation production were obtained. Factors affecting cordycepin and PDG production in the fermentation were screened by applying the Plackett-Burman design by the pre-experiment,and the conditions of cordycepin and PDG production were further optimized by Box-Benhnken design. The results of Plackett-Burman experiment showed that these factors of the amount of additive,the cultivation time and ammonium sulfate had notably influenced the transformation of E. cortex in solid state fermentation by C. militaris. The conditions of cordycepin and PDG productionwere further optimized by Box-Behnken design. The results were as follows: VE,glucose,ammonium sulfate,initial pH,additive,inoculation amount,cultivation temperature and cultivation time are respectively 4 g/kg,4 g/kg,8 g/kg,8,27%,40%,25℃ and 18 d. Cordycepin and PDG production in the solid state fermentation had reached up to 2.92 μg/g and 90.03 μg/g respectively,which were 60.44% and 52.90% increase than the initial value by this optimal process. This study indicated that the optimization design proved a useful and powerful tool for the development of optimal medium compositions and culture conditions. C. militaris strain B1 528 was a promising fungus strain for PDG and cordycepin production in solid state fermentation using E. cortex as medicinal substrate.